Precision Manufacturing, Reliable Power Transmission, and Project-Specific Engineering
At AYDINLAR DISLI & MAKINA and AYMAK CELIK, we provide solutions for the mechanical manufacturing requirements of the defence industry, supported by our manufacturing experience since 1986, technological infrastructure, extensive machinery park, and engineering capabilities.
We manufacture project-specific gears, gearboxes, shafts, axles, couplings, and machinery components by considering operating loads, power and torque requirements, dimensional tolerances, material properties, and operating conditions.
OUR PRODUCTS AND MANUFACTURING CAPABILITIES
- Project-specific industrial gearboxes
- Specially designed gearboxes
- Spur, helical, and bevel gear sets
- Large-diameter gears and pinions
- Gearbox input and output shafts
- Custom-manufactured shafts and axles
- Motor, gearbox, and gear couplings
- Bearing housings and bearing-support components
- Machinery housings, covers, and connection components
- Project-specific mechanical machinery components
- Precision spare parts manufactured according to technical drawings
- Spare parts manufactured through reverse engineering
REVERSE ENGINEERING AND SPARE-PARTS MANUFACTURING
Mechanical components for which technical drawings are unavailable or which are difficult to procure are precisely measured to prepare three-dimensional models and manufacturing drawings.
- Precision measurement of existing components
- Creation of three-dimensional models
- Preparation of manufacturing drawings
- Determination of material and heat-treatment specifications
- Calculation of gear geometry and backlash
- Remanufacturing of damaged or worn components
- Manufacturing of critical spare parts compatible with existing systems
MAINTENANCE, OVERHAUL, AND MODERNISATION
- Controlled gearbox disassembly and damage assessment
- Inspection of gears, pinions, shafts, and bearings
- Measurement of gear-tooth contact patterns and backlash
- Replacement or remanufacturing of damaged components
- Replacement of bearings and sealing elements
- Controlled assembly and adjustment
- Improvement and modernisation of existing mechanical systems
- No-load operational and functional testing
OUR ENGINEERING AND MANUFACTURING APPROACH
In gear and gearbox design, tooth-flank strength, tooth-root stresses, contact ratio, backlash, shaft deflection, bearing loads, and housing strength are evaluated as an integrated system. KISSsoft calculations, bearing-life analyses, and finite element analysis are used to verify the operating performance of critical components before manufacturing.
Our manufacturing processes include appropriate material selection, heat treatment, precision machining, gear cutting and grinding, dimensional quality control, and controlled assembly.
Our objective is to provide mechanical manufacturing and power-transmission solutions that comply with technical specifications for defence-industry projects requiring high precision, reliability, and continuity of supply.