Reliable Power-Transmission Solutions for Uninterrupted Energy Generation
At AYDINLAR DISLI & MAKINA and AYMAK CELIK, we manufacture gearboxes, gears, shafts, couplings, and custom spare parts for mechanical drive systems used in power plants and power-generation facilities. We develop solutions that provide high torque capacity, stable power transmission, low vibration, and long service life for continuous-duty equipment.
Our designs jointly consider transmitted power and torque, operating speed, service factor, variable loads, thermal effects, bearing life, lubrication conditions, and maintenance requirements.
OUR PRODUCTS AND SOLUTIONS
- Industrial gearboxes for biogas plants
- Industrial gearboxes used in thermal power plants
- Custom gearboxes designed for specific plant and operating conditions
- Heavy-duty and planetary gearboxes
- Spur, helical, and bevel gear sets
- Large-diameter gears and pinions
- Gearbox input and output shafts
- Custom-manufactured shafts
- Motor, gearbox, and gear couplings
- Mechanical connection and bearing-support components
- Custom spare parts for power-generation plants
APPLICATION AREAS
- Biogas power-generation plants
- Thermal power plants
- Mechanical drive systems for power-generation facilities
- Fuel and raw-material feeding systems
- Conveyor and material-handling systems
- Drives for mixers and process equipment
- Power-transmission systems for fans, pumps, and auxiliary plant equipment
- In-plant lifting and travelling systems
MAINTENANCE, OVERHAUL, AND MODERNISATION
During the maintenance and overhaul of gearboxes used in power-generation facilities, gears, pinions, shafts, bearings, bearing seats, backlash, housings, and lubrication systems are inspected as an integrated system.
- Controlled gearbox disassembly and damage assessment
- Measurement of gear-tooth contact patterns and backlash
- Inspection of shafts, bearings, and bearing seats
- Remanufacturing of damaged or worn components
- Controlled assembly and adjustment
- No-load operational and functional testing
- Capacity upgrades for existing drive systems
- Modernisation of gearboxes and power-transmission systems
REVERSE ENGINEERING AND SPARE-PARTS MANUFACTURING
Mechanical components of equipment for which technical drawings are unavailable, original manufacturer support has been discontinued, or spare parts cannot be obtained are precisely measured to prepare three-dimensional models and manufacturing drawings.
- Precision measurement of existing components
- Preparation of three-dimensional models and manufacturing drawings
- Determination of material and heat-treatment specifications
- Calculation of gear geometry and backlash
- Remanufacturing of gears, pinions, shafts, and couplings
- Manufacturing of critical spare parts compatible with existing systems
OUR ENGINEERING AND MANUFACTURING APPROACH
In gear and gearbox design, tooth-flank strength, tooth-root stresses, contact ratio, backlash, shaft deflection, bearing loads, and housing strength are evaluated as an integrated system. KISSsoft calculations, bearing-life analyses, and finite element analysis are used to verify the operating performance of critical components before manufacturing.
Our manufacturing processes include appropriate material selection, heat treatment, precision machining, gear cutting and grinding, dimensional quality control, and controlled assembly.
Our objective is to provide reliable, maintainable, and long-service-life power-transmission solutions that support the uninterrupted operation of power plants under demanding high-load conditions.