Reliable Power-Transmission Solutions for Continuous Energy Generation
At AYDINLAR DISLI & MAKINA and AYMAK CELIK, we design and manufacture gears, gearboxes, and mechanical power-transmission components for renewable energy systems and power-generation plants. We develop application-specific engineering solutions for energy installations—particularly wind turbines and biogas plants—where continuous operation, high efficiency, and long service life are essential.
Gears and gearboxes for energy-sector applications are engineered by considering transmitted power and torque, variable operating loads, rotational speeds, bearing loads, lubrication conditions, ambient temperatures, and expected service life. Gear geometry and backlash are optimised to achieve quiet, balanced, and reliable operation.
WIND ENERGY SYSTEMS
- Wind-turbine gearboxes
- Wind-turbine gear sets
- Wind-turbine planetary gearboxes
- Rotor components for wind turbines
- Stator components and half-ring segments for wind turbines
BIOGAS PLANTS
- Process gearboxes for biogas plants
- Custom gearboxes designed for specific plant and operating conditions
- Power-transmission components for mixers and auxiliary systems
- Gearbox gears, pinions, shafts, and mechanical spare parts
OTHER SOLUTIONS FOR POWER-GENERATION PLANTS
- Various industrial gearboxes used in thermal power plants
- Heavy-duty power-transmission systems
- Plant-specific gear and gearbox assemblies
- Gearbox maintenance, repair, and overhaul services
- Reverse engineering and spare-parts manufacturing for existing equipment
OUR ENGINEERING AND MANUFACTURING APPROACH
In gear and gearbox design, tooth-flank strength, tooth-root stresses, contact ratio, backlash, shaft deflection, and bearing life are evaluated as an integrated system. KISSsoft calculations, bearing-life analyses, and finite element analysis are used to verify the operating performance of critical components before manufacturing.
Our manufacturing processes include appropriate material selection, heat treatment, precision machining, gear cutting and grinding, dimensional quality control, and controlled assembly. In addition to manufacturing new equipment, we perform the controlled disassembly of existing gearboxes, damage assessment, gear and bearing inspections, maintenance and overhaul operations, and the remanufacturing of critical spare parts.
Our objective is to provide efficient, maintainable, and long-service-life power-transmission solutions suitable for the demanding continuous-duty conditions of energy-generation systems.