Reliable Power-Transmission Solutions for Continuous Production Lines
At AYDINLAR DISLI & MAKINA and AYMAK CELIK, we manufacture gearboxes, gears, shafts, couplings, and custom spare parts for the mechanical power-transmission requirements of polymer and plastics production lines. We develop solutions that provide high torque capacity, stable speed transmission, low vibration, and long service life for continuous-duty systems.
Our designs jointly consider transmitted power and torque, operating speed, service factor, radial and axial loads, bearing life, lubrication conditions, and operating temperature.
OUR PRODUCTS AND SOLUTIONS
- Process-specific industrial and planetary gearboxes
- Spur, helical, and bevel gear sets
- Large-diameter gears and pinions
- Gearbox shafts and custom-manufactured shafts
- Motor, gearbox, and gear couplings
- Machinery components and mechanical connection parts
- Custom spare parts for production lines
APPLICATION AREAS
- Extrusion, granule, and pellet production lines
- Mixers, kneaders, calenders, and roller systems
- Auxiliary drive systems for injection-moulding and blow-moulding machines
- Plastic crushing, shredding, and recycling lines
- Conveyor, feeding, and material-handling systems
- Winding, unwinding, and other auxiliary production units
MAINTENANCE, OVERHAUL, AND MODERNISATION
During the maintenance and overhaul of gearboxes used in polymer and plastics production lines, gears, shafts, bearings, bearing seats, backlash, housings, and lubrication systems are inspected as an integrated system.
- Controlled gearbox disassembly and damage assessment
- Inspection of gear-tooth contact patterns and backlash
- Inspection of shafts, bearings, and bearing seats
- Remanufacturing of damaged or worn components
- Controlled assembly, adjustment, and operational checks
- Capacity upgrades and modernisation of existing systems
REVERSE ENGINEERING AND SPARE-PARTS MANUFACTURING
For machinery without available technical drawings or accessible spare parts, existing components are measured to prepare three-dimensional models and manufacturing drawings. Material and heat-treatment specifications are determined according to actual operating conditions, after which gears, pinions, shafts, couplings, and other mechanical components are remanufactured.
OUR ENGINEERING AND MANUFACTURING APPROACH
In gear and gearbox design, tooth-flank strength, tooth-root stresses, contact ratio, backlash, shaft deflection, and bearing life are evaluated as an integrated system. KISSsoft calculations, bearing-life analyses, and finite element analysis are used to verify the operating performance of critical components before manufacturing.
Our manufacturing processes include appropriate material selection, heat treatment, precision machining, gear cutting and grinding, dimensional quality control, and controlled assembly.
Our objective is to provide reliable, maintainable, and long-service-life power-transmission solutions that support uninterrupted operation in polymer and plastics production lines under high-torque conditions.